Accelerating Innovation Through Digital Transformation in Steel Manufacturing

Accelerating Innovation Through Digital Transformation in Steel Manufacturing

Accelerating Innovation Through Digital Transformation in Steel Manufacturing

Introduction

Introduction

Introduction

A leading North American steel manufacturer, recognized the need to modernize its data and analytics ecosystem. With legacy ERP systems holding back agility and insight generation, the company partnered with United Hub Digital to lead a comprehensive digital transformation initiative centered on real-time data, unified visibility, and long-term scalability.


A leading North American steel manufacturer, recognized the need to modernize its data and analytics ecosystem. With legacy ERP systems holding back agility and insight generation, the company partnered with United Hub Digital to lead a comprehensive digital transformation initiative centered on real-time data, unified visibility, and long-term scalability.


The Challenge

The Challenge

The Challenge

The manufacturer’s legacy ERP environment had become a bottleneck to innovation. Key challenges included:

  • Fragmented and outdated data pipelines that delayed reporting

  • Limited access to critical metrics needed by operations and engineering

  • Inflexibility in adapting reporting across divisions with unique needs

  • Difficulty scaling infrastructure to meet growing data volumes and analytic demands

These limitations constrained strategic decision-making and day-to-day operations, especially as the company’s footprint across North America continued to expand.

The manufacturer’s legacy ERP environment had become a bottleneck to innovation. Key challenges included:

  • Fragmented and outdated data pipelines that delayed reporting

  • Limited access to critical metrics needed by operations and engineering

  • Inflexibility in adapting reporting across divisions with unique needs

  • Difficulty scaling infrastructure to meet growing data volumes and analytic demands

These limitations constrained strategic decision-making and day-to-day operations, especially as the company’s footprint across North America continued to expand.

Our Approach

Our Approach

Our Approach

United Hub Digital was brought in to drive a foundational shift — from siloed legacy systems to a modern, cloud-native architecture built for performance and adaptability.

 

We focused on:

  1. Technology Strategy:
    We developed a tailored roadmap to replace outdated ERP reporting dependencies with a modern data platform powered by Databricks Lakehouse architecture. This unified approach eliminated data duplication, improved governance, and enabled real-time processing.

  2. Implementation Excellence:
    With deep experience in manufacturing and enterprise systems, our team migrated critical ERP data into a scalable Lakehouse environment, ensuring historical continuity while unlocking new capabilities. We automated data pipelines for ongoing synchronization, minimizing manual effort and data latency.

  3. Modern Analytics Enablement:
    Using Power BI, we created intuitive, role-specific dashboards that allow plant managers, finance teams, and engineers to instantly access performance metrics, production data, and supply chain insights — all from a single source of truth.

United Hub Digital was brought in to drive a foundational shift — from siloed legacy systems to a modern, cloud-native architecture built for performance and adaptability.

 

We focused on:

  1. Technology Strategy:
    We developed a tailored roadmap to replace outdated ERP reporting dependencies with a modern data platform powered by Databricks Lakehouse architecture. This unified approach eliminated data duplication, improved governance, and enabled real-time processing.

  2. Implementation Excellence:
    With deep experience in manufacturing and enterprise systems, our team migrated critical ERP data into a scalable Lakehouse environment, ensuring historical continuity while unlocking new capabilities. We automated data pipelines for ongoing synchronization, minimizing manual effort and data latency.

  3. Modern Analytics Enablement:
    Using Power BI, we created intuitive, role-specific dashboards that allow plant managers, finance teams, and engineers to instantly access performance metrics, production data, and supply chain insights — all from a single source of truth.

Outcomes

Outcomes

Outcomes

In partnership with United Hub Digital, the client is now equipped with a forward-looking data ecosystem that is already delivering measurable value:

  • Up to 90% faster access to business-critical reports across divisions

  • Real-time visibility into operational performance across plants

  • Increased collaboration between data teams and operational leads

  • Foundation for AI and predictive analytics by adopting Databricks’ Lakehouse-first strategy

The client is now well-positioned to innovate at scale — optimizing operations, reducing downtime, and preparing for future investments in machine learning, AI, and more.

In partnership with United Hub Digital, the client is now equipped with a forward-looking data ecosystem that is already delivering measurable value:

  • Up to 90% faster access to business-critical reports across divisions

  • Real-time visibility into operational performance across plants

  • Increased collaboration between data teams and operational leads

  • Foundation for AI and predictive analytics by adopting Databricks’ Lakehouse-first strategy

The client is now well-positioned to innovate at scale — optimizing operations, reducing downtime, and preparing for future investments in machine learning, AI, and more.

Client Impact

Client Impact

Client Impact

“We’re no longer waiting days to get answers we need now. This is a game-changer in how we operate. United Hub didn’t just deliver the tech — they helped us think differently about our future.”

— Director of Operations

“We’re no longer waiting days to get answers we need now. This is a game-changer in how we operate. United Hub didn’t just deliver the tech — they helped us think differently about our future.”

— Director of Operations

Conclusion

Conclusion

Conclusion

Other Client Stories

Through this engagement, United Hub Digital has helped the client transform into a data-driven enterprise. From strategy to implementation, we’ve guided the organization toward a more agile, intelligent future — one where insights fuel innovation, and infrastructure no longer stands in the way of progress.

Through this engagement, United Hub Digital has helped the client transform into a data-driven enterprise. From strategy to implementation, we’ve guided the organization toward a more agile, intelligent future — one where insights fuel innovation, and infrastructure no longer stands in the way of progress.

Other Client Stories

Other Client Stories

How we enabled a large steel manufacturer to lead with insights, agility, and scalable innovation.

How we enabled a large steel manufacturer to lead with insights, agility, and scalable innovation.

Driving Greenfield Project Industrialization Through Digital Enablement

Driving Greenfield Project Industrialization Through Digital Enablement

Powering Digital Transformation in Manufacturing: A Future-Ready Data Ecosystem Built on Lakehouse Architecture

How we enabled a large steel manufacturer to lead with insights, agility, and scalable innovation.

Contacts

Contacts

Let's work together

Let's work together

We are your partner in digital transformation, co-piloting your journey to success.

We are your partner in digital transformation, co-piloting your journey to success.

info@unitedhubdigital.com

43 Roselle St. New York

Your trusted partner in digital transformation, co-piloting your journey to success.

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Your trusted partner in digital transformation, co-piloting your journey to success.

Pages

Work

About us

Contact

Your trusted partner in digital transformation, co-piloting your journey to success.

Pages

Work

About us

Contact